Microturbines

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Calnetix develops and manufactures high speed generators for microturbine applications. Microturbines are a reliable, cost-effective on-site power generating units using natural gas, diesel, and a variety of other liquid and gaseous fuels. This technology is versatile and adaptable for both stationary power and vehicular applications. Currently Calnetix has hundreds of high speed alternators running in the field. Calnetix is also is working on integrating magnetic bearings into microturbines for more reliable and efficient systems.

What is a microturbine?
Microturbines are small combustion turbines approximately the size of a refrigerator with outputs of 25 kW to 500 kW. Microturbines offer a number of potential advantages. These advantages include less moving parts, compact size, light-weight, lower emissions, lower electricity costs (depending on fuel cost), and opportunities to utilize waste fuels. They have the advantage to be located on sites with space limitations for the production of power. Waste heat recovery can be used with these systems to achieve efficiencies of up to 70%.

The machines generally rotate over 40,000 rpm. A single shaft is the more common design as it is simpler and less expensive to build. Microturbines can also be classified as simple cycle or recuperated. In a simple cycle, or unrecuperated, turbine, compressed air is mixed with fuel and burned under constant pressure conditions. The resulting hot gas is allowed to expand through a turbine to perform work. Recuperated units use a heat exchanger that recover the heat from the exhaust and transfer it to the incoming air stream. The preheated air is then used in the combustion process. If the air is preheated, less fuel is necessary to raise its temperature to the required level at the turbine inlet.

Because of their compact size, relatively low capital costs, and expected low operations and maintenance costs, automatic electronic control, microturbines are expected to capture a significant share of the distributed generation market.